In today’s blog, we are going to introduce you to a different type of packaging that you see everywhere but do not talk much about—blister pack packaging. 

A blister is a round capsule, and what is blister packaging? A blister made of plastic sheets or foam forms the perfect capsule encapsulating your products. Usually blister packaging is made from plastic, melted in the perfect shape to give your products enough space inside the capsule to breathe but not enough space to damage itself.

How Does Blister Packaging Box Make A Statement?

Blister packaging is widely used across different industries for similar purposes: displaying the product without compromising the product quality. Here are some key features of these boxes 👇

Feature

 Description Benefit

Example Use
Product Visibility The clear plastic front shows the product Builds customer trust Retail display items
Secure Sealing The blister is tightly sealed to the backing Prevents tampering Electronics packaging
Lightweight Design Uses minimal material Reduces shipping cost Small consumer goods
Custom Shape Molded to fit the product Holds items firmly Tools and accessories
Tamper Resistance Difficult to open without damage Ensures product safety Pharma packaging
Strong Protection Shields from dust and moisture Maintains product quality Cosmetics
Branding Space Printed backing card Enhances marketing Retail shelves
Hanging Option Includes euro slot or hole Easy display Supermarkets
Durable Structure Rigid plastic cavity Prevents damage Hardware items
Versatile Design Multiple styles available Flexible usage Various industries

Whether you need Medicine Boxes for your pharmaceutical products or hangtab boxes for your products to display, blister boxes have got your back! 

Types Of Blister Box Packaging​

Now you know how and why these boxes are so popular. The main materials used to make these packages are plastic and cardstock. Besides, you can also have them in bagasse or foam. 

Moving onwards, let’s explore the types of blister pack box​ 💟

  • Face Seal Blister Box Packaging
  • Full-Face Blister Box Packaging
  • Trapped Blister Box Packaging
  • Slide Blister Box Packaging
  • Thermo Formed Blister Box Packaging
  • Cold Formed Blister Box Packaging
  • Clamshell Blister Box Packaging
  • Paper Blister

For explanation, continue reading…

Face Seal Blister Box Packaging

This is the type of packaging where the blister is sealed with cardstock. Or, you can say that the half dome is pasted on the card, closing the opening with the card. You will have to tear the card to get the product out of the blister. 

Another important detail of the face-seal blister box is that the blister only covers the product area while the card expands, providing space for branding elements to go on.

Full-Face Blister Box Packaging

Where face-seal blister packaging merely covers the product, full face blister packaging covers the whole card. Sometimes, these blisters are formed by melting the plastic and plastic on the card, or sometimes, you can simply fold the edges of the plastic to trap the card in between, tightly.

Trapped Blister Box Packaging

Trapped blister, as the name suggests, features a blister trapped between 2 cards. This provides a sleek final look and more room for customisation. You might be getting a wrong image: card covering the blister entirely like a sleeve ❌. 

Actually, the blister is trapped on the edges. There is one full card under the blister. And the edges of the blister/plastic sheet are covered with another piece of card coming from above.

Slide Blister Box Packaging

Then, we have another packaging style for blister packaging. You can get your product easily out of the blister pack without the need to tear the card. Simply slide the card from below and take out the product. And after use, you can put the product back in the blister and cover the opening with the card, by sliding it to cover the back again.

Thermo Formed Blister Box Packaging

This packaging style consists of heating the plastic to mold it according to the product and then sealing the back with aluminum. This type of packaging is most commonly seen as tablet leaves to secure the pills, keep them hygienic, and protect the medicine from sunlight and moisture.

Cold Formed Blister Box Packaging

That’s another common packaging style for blister boxes. For the base, aluminium is utilized, and the top layer is PVC or other blister materials. This packaging serves to protect your products against moisture, light, and air damage.

Clamshell Blister Box Packaging

Then, we have our clamshell boxes. They are made from plastic, foam, and bagasse. As they have a bubble-like structure, they are also considered by some as blister packaging. 

Let us know in the comments if you think that these clamshell boxes can be added under the category of blister boxes or not.

Paper Blister

Last, but not least, we have paper blister packaging as well. They are entirely made from recycled paper or wood pulp, making them highly eco-friendly. Hence, paper blisters are preferred by eco-conscious brands that are looking for ways to make their brand totally green without breaching the budget. Besides, even if you need a clear plastic film for clear vision, you can go with eco-friendly plastics, made from natural elements, and that can be biodegraded.

Customization Options for Blister Pack Box

Furthermore, your blister box packaging does not need to be transparent only. Add colors to your packaging, stand out with your unique designs, and magnify the brand image by printing branding elements on the box, such as your brand name, logo, and message.

For that, you will be needing printing options such as offset printing or digital printing to print your brand designs and colors on the box—enhancing the visuals and making the box reliable. Print your brand name, logo, and important information such as eco-friendly logo, ingredients list, warnings, and so on.

In addition to these, you can also add different laminations to the pack surface to enhance the aesthetic functionality. These laminations do not just make your boxes appealing to the senses but also add to the strength and resilience of the box, protecting them against the harsh environmental factors.

Here are some customisation options that you can explore to make sure that your box speaks in favour of your brand and product quality 👇

Category

 What You Can Customize Why It Matters

Smart Idea
Product Fit Custom cavity shape Keeps product stable Use tight-fit molding for a premium look
Display Style Card size & layout Improves shelf presence Go larger for high-value items
Branding Area Printed backing card Builds identity Add bold logo + product highlights
Opening Style Tear notch, peel, lock Controls user experience Easy-open for better usability
Security Level Sealed edges, lock tabs Prevents tampering Use a full seal for retail safety
Visual Depth Layered card designs Adds dimension Double-card for a premium feel
Product Position Centered or angled Enhances visibility Slight tilt for better display
Multi-Item Layout Single or compartments Organizes products Use sections for combo packs
Texture Mix Matte card + glossy blister Improves feel Contrast textures for impact
Reusability Open-close clamshell Adds convenience Reusable packs for tools
Sustainability Eco materials Appeals to buyers Use RPET + kraft backing
Info Display Icons, instructions Guides users Add simple usage icons

Be Smart: Buy In Bulk

It is the general economic law that the higher the quantity, the lower the cost per unit value it will be. Buying custom packaging boxes means that every box is being prepared from scratch—you are not getting anything from the stock. Every setup has a cost divided by each product. If the products are more, the divided cost would be lower than when the quantity is lower. 

Besides, when you buy small quantities in different shipments with a small time gap between each shipment, you pay separately for every shipment, every time. But if you get a large quantity in one shipment, you just have to pay once, and that payment is not even high. Hence, by buying bulk cardboard shoe boxes, you can save money as well as reduce the cost per unit value.

Where To Get Your Blister Boxes Cheap?

Join hands with TheCosmeticBoxesUK and personalise your boxes your way. Share your ideas with our team and let us know how we can assist you. We will try our best to meet your expectations and provide you with the best packaging experience.

To deliver you the best packaging experience, we offer a wide range of customisation options. You can explore them here, pick from amongst them, and share the ideas with our team of experts. They are skilled and experienced—waiting for a sign from your side to start the project.

Watch our team turn your ideas into practical examples, or trust the process and our team, and let them surprise you with their skills. You can prepare the designs with the help of our exceptional design team—unlimited revisions, free of cost.

So, what are you waiting for? Buy blister box for sale NOW!!!